TPM

We have implemented a functional TPM preventive maintenance system and standardized the organization of work in the production and technical departments. We taught our client to use SAP ERP for preventive maintenance planning. As a result, our client achieved an increase in OEE and managed to reduce unplanned production interruptions.

%

Increase in machine efficiency

ERP SAP machine and equipment maintenance plan

%

Increase in mean-time-between-failure MTBF

Challenge

Are you facing problems caused by a lack of preventive maintenance?
Are you using your maintenance staff efficiently and according to their specialization?

Where you may now be

  • While we have a preventive maintenance system in place, this process is not effective
  • We do not have a sufficient level and quality of TPM preventive maintenance
  • Our Production Operators are not involved in the maintenance process
  • We do not have a link between the activities of the adjusters and the maintenance staff; we do not consider the specializations of the professions in the maintenance process
  • We do not have resource planning in place for the execution of TPM
  • We do not have a uniform standard for preventive maintenance system

Where we will take you

AIM PARTNERS s.r.o.

Our OEE has increased to 86%

AIM PARTNERS s.r.o.

We were able to increase the mean-time-between-failure MTBF by 80%

AIM PARTNERS s.r.o.

We have a standardized preventive maintenance system for the operator, adjusters, and maintainers

AIM PARTNERS s.r.o.

We have a defined maintenance plan - divided into individual professions with a definition of the necessary time to perform

AIM PARTNERS s.r.o.

We have a set system for auditing TPM performance

AIM PARTNERS s.r.o.

We have implemented the maintenance plan for machinery and equipment in SAP ERP

AIM PARTNERS s.r.o.

We keep records of spare parts for machinery and equipment in ERP SAP

Definition, scope of the project

AIM PARTNERS s.r.o.

Implementation of the preventive maintenance system into the SAP ERP

AIM PARTNERS s.r.o.

Increase in productive time of machinery

AIM PARTNERS s.r.o.

Reduction of unplanned production interruptions

AIM PARTNERS s.r.o.

Standardization and organization of work for production and technical staff

AIM PARTNERS s.r.o.

Creation of a TPM preventive maintenance plan

AIM PARTNERS s.r.o.

We have the experience and practical knowledge gained during past implementations with other clients

AIM PARTNERS s.r.o.

We will prepare a time study of individual process steps for you

AIM PARTNERS s.r.o.

We will prepare a detailed schedule of activities for operators, adjusters, and maintenance

AIM PARTNERS s.r.o.

We will introduce teamwork

AIM PARTNERS s.r.o.

We will align objectives for production and maintenance staff

AIM PARTNERS s.r.o.

We will divide the activities into 3 groups - TPM1, TPM2 and TPM3

AIM PARTNERS s.r.o.

We will introduce the evidence of spare parts for machinery and equipment in ERP SAP

AIM PARTNERS s.r.o.

Company Aimtec is our partner in the SAP implementation www.aimtecglobal.com