APS ASPROVA PRODUCTION PLANNING

We have implemented automation and digitalization of production and synchronized individual workplaces. As a result, our client (an automotive tier 1 supplier) has increased efficiency, has a more stable production schedule and thus better plans for mold maintenance and can afford to have lower inventories

%

Increase in efficiency of Planning Specialists

%

Reduction in inventory

%

Improvement in TPM mold fulfillment

Challenge

Are you still planning in Excel?
Are you failing to meet customer requirements?
Do you have a lot of downtime in production?

Where you may now be

  • Our customers have diverse needs, BOMs, packaging regulations and work rules in SAP ERP
  • We are missing SAP data
  • We process production layouts, assigning orders to individual workstations in Excel. This is inaccurate and errors occur
  • We do not have synchronized production between workplaces
  • Our production plan does not consider capacity or other operational constraints
  • We have a large production complexity (10.000+ production references)

Where we will take you

AIM PARTNERS s.r.o.

We have fixed a detailed production plan with a 48h lead time. High precision and stability of production scheduling is ensured

AIM PARTNERS s.r.o.

We can plan the number of setters, production, and packaging operators

AIM PARTNERS s.r.o.

We have online system control and monitoring of the plan execution. Everything visualized on LCD

AIM PARTNERS s.r.o.

The system alerts us to resource conflicts due to batch delays

AIM PARTNERS s.r.o.

We have increased the efficiency of the planning specialists by 60%

AIM PARTNERS s.r.o.

We have up to 30% lower inventory levels for both work in progress and final production

AIM PARTNERS s.r.o.

We have improved our mold TPM performance by 40%

I am interested

Definition, scope of the project

AIM PARTNERS s.r.o.

Synchronization of production according to technological and logical procedures in multi-level production and reduction of WIP inventory

AIM PARTNERS s.r.o.

Automation and digitalization of routine work of the production planning specialist

AIM PARTNERS s.r.o.

Taking capacity and other constraints into account in the preparation of the plan

AIM PARTNERS s.r.o.

Creation of work queues for all workstations. Integration into MES

AIM PARTNERS s.r.o.

We have the experience and practical knowledge gained during past implementations with other clients

AIM PARTNERS s.r.o.

APS ASPROVA is very flexible in its setup and is configurable for both serial and discrete production

AIM PARTNERS s.r.o.

We apply lean manufacturing principles and the Toyota Production System

AIM PARTNERS s.r.o.

Thanks to fast production synchronization and what-if simulation, we can significantly reduce work in progress

AIM PARTNERS s.r.o.

We can help you clean up master data in ERP

AIM PARTNERS s.r.o.

We have a strong implementation partner behind us - company Aimtec www.aimtecglobal.com